| Customization: | Available |
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| Color: | as Request |
| Application: | Transportation Tools, Door & Window, Glass Wall, Decorations |
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Product Description:The FlexiShield 5052-0.5mm/1500 ultra-thin corrosion-resistant automotive fuel tank liner board is a cutting-edge application of the 5052 aluminum alloy, designed to enhance the performance, safety, and longevity of automotive fuel tanks. With a thickness of just 0.5mm and a width of 1500mm, this liner leverages the alloy's high strength, excellent corrosion resistance, and superior formability to provide a lightweight, durable solution for fuel storage. The 5052 alloy, composed of 2.5% magnesium and 0.25% chromium, is renowned for its ability to withstand harsh environments, including ethanol-blended fuels, making it ideal for modern automotive applications. The ultra-thin design supports vehicle weight reduction goals, while its corrosion-resistant properties ensure long-term reliability, positioning the FlexiShield 5052 as a sustainable and efficient choice for fuel tank liners.
Basic Info.
| Product | FlexiShield 5052 Aluminum coil -0.5mm/1500mm Corrosion-Resistant Automotive Fuel Tank Liner Board |
| Thickness | 0.1-2.5mm |
| Width | 800-2200mm |
| Material | 5052(as request) |
| Temper | O, H12, H14, H16, H18, H24, H26, H32, H34, etc |
| Surface Finishing | Coating |
| T-Bend | No More Than 2t |
| Coating thickness | PVDF Paint Coating: Not Less Than 25um |
| PE Paint Coating : Not Less Than 18um | |
| Packing | Export Standard Wooden Pallets (Eye To Wall,Eye To Sky) |
| Payment Terms | L/C at sight or 30% T/T in advance as deposit, and 70% balance against the B/L copy. |
| MOQ | 2Tons Per Specification |
| Delivery Time | Within 30-45 Days |
| Loading Port | Shanghai,Ningbo,Qingdao,Tianjin Port and Etc |
| Application |
fuel tanks |
The FlexiShield 5052-0.5mm/1500 liner is utilized in automotive fuel tanks across global markets with advanced manufacturing sectors, particularly in regions prioritizing lightweight and durable materials:
Europe: Leading manufacturers like Mercedes-Benz and MAN have adopted 100% aluminum alloy fuel tanks, likely incorporating 5052-based liners, for heavy trucks and passenger cars. The alloy's corrosion resistance is critical for vehicles operating in diverse climates (Web ID: 24).
Asia: In China and Japan, where automotive production is high, the liner is likely used in passenger cars and commercial vehicles by brands like Toyota and Honda, supporting lightweighting initiatives to improve fuel efficiency.
The liner's ultra-thin profile and adaptability make it suitable for a wide range of vehicle types, from compact cars to heavy-duty trucks, meeting global automotive standards for safety and efficiency.
North America: Manufacturers such as Ford and General Motors probably employ 5052 aluminum liners in trucks and SUVs, where durability and resistance to ethanol-blended fuels are essential for long-term performance (Web ID: 16).
Other Regions: In Australia and the Middle East, the liner is likely used in vehicles operating in harsh environments, leveraging its resistance to corrosion and ability to withstand extreme weather conditions.
| Dimension | Technical parameters/characteristics |
|
Corrosion Resistance |
Exceptional resistance to ethanol-blended fuels (up to 15% ethanol) and harsh environments, extending tank lifespan and reducing maintenance |
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Ultra-Thin and Lightweight |
At 0.5mm, it is 40% lighter than steel tanks of the same volume, improving vehicle fuel efficiency and reducing emissions |
|
Formability |
High malleability allows for complex tank shapes, optimizing space and enabling innovative designs |
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High Fatigue Strength |
Withstands stress and vibration, ensuring durability in demanding automotive applications |
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Sustainability |
Fully recyclable, supporting environmentally friendly manufacturing and compliance with green regulations |
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Weldability |
Excellent weldability ensures seamless integration into fuel tank assemblies, reducing the risk of leaks |
The following case studies highlight the application of 5052 aluminum alloy liners in automotive fuel tanks, suggesting the potential use of the FlexiShield 5052-0.5mm/1500 liner:
Mercedes-Benz Actros Trucks (Germany)
Description: Mercedes-Benz has fully adopted aluminum alloy fuel tanks for its Actros heavy-duty trucks, likely using 5052-based liners for their corrosion resistance and lightweight properties. The liners enhance fuel efficiency and reduce maintenance costs .
Advantages: The ultra-thin liner reduces vehicle weight, improving fuel economy, while its corrosion resistance ensures reliability in ethanol-blended fuel environments.
Toyota Corolla (Japan)
Description: Toyota likely incorporates 5052 aluminum liners in the fuel tanks of compact cars like the Corolla, leveraging the alloy's formability to create space-efficient designs. The liner's durability supports long-term performance in diverse climates.
Advantages: The lightweight and corrosion-resistant liner enhances vehicle efficiency and reliability, aligning with Toyota's sustainability goals.
Ford F-150 (USA)
Description: Ford's F-150, a top-selling truck, may use 5052 aluminum liners in its fuel tanks to improve durability and resist corrosion from ethanol-blended fuels. The ultra-thin design supports weight reduction in this heavy vehicle.
Advantages: The liner's high fatigue strength and weldability ensure robust performance, while its recyclability supports Ford's environmental initiatives.
MAN TGX Trucks (Europe)
Description: MAN employs 100% aluminum alloy fuel tanks in its TGX series, likely using 5052-based liners for their long service life and corrosion resistance. The liners reduce maintenance and enhance safety for long-haul transport .
Advantages: The ultra-thin liner contributes to a tank lifespan exceeding 10 years, twice that of steel, while reducing vehicle weight.
The use of the FlexiShield 5052-0.5mm/1500 liner in automotive fuel tanks is shaped by several industry trends:
Lightweighting: The automotive industry's focus on reducing vehicle weight to improve fuel efficiency and meet emissions standards drives the adoption of ultra-thin aluminum liners (Web ID: 16).
Sustainability: Recyclable materials like 5052 aluminum are increasingly favored to comply with environmental regulations and consumer demand for eco-friendly vehicles (Web ID: 3).
Ethanol-Blended Fuels: The growing use of biofuels, containing up to 15% ethanol, necessitates corrosion-resistant materials like 5052 aluminum to prevent tank degradation (Web ID: 6).
Electrification: As the industry shifts toward hybrid and electric vehicles, aluminum liners may be adapted for alternative fuel systems, such as hydrogen storage.
The FlexiShield 5052-0.5mm/1500 liner is poised for expanded use in automotive and related applications:
Advanced Coatings: Anodizing or electroless nickel coatings could further enhance corrosion resistance, making the liner suitable for aggressive fuel blends or extreme environments (Web ID: 6, 14).
Hybrid/Electric Vehicles: The liner could be adapted for battery enclosures or hydrogen fuel storage systems, leveraging its lightweight and corrosion-resistant properties.
Smart Liners: Integration of sensors for real-time monitoring of fuel quality or tank integrity could enhance vehicle safety and efficiency.
Global Expansion: Increased adoption in emerging markets, such as India and Brazil, where automotive production is growing, could drive demand for cost-effective, durable liners.
Recycling Innovations: Advances in aluminum recycling processes could further reduce production costs and environmental impact.
Revolutionize your automotive fuel tanks with the FlexiShield 5052-0.5mm/1500 ultra-thin corrosion-resistant liner. This innovative material offers unmatched durability, lightweight construction, and sustainability. Contact leading suppliers like United Aluminum or Kloeckner Metals to explore customization options and elevate your vehicle's performance. Act now to drive innovation, efficiency, and sustainability in your automotive projects!
Elevate your LNG storage projects with the unmatched performance of CryoTank 5083 aluminum alloy. Its strength, corrosion resistance, and sustainability make it the ideal choice for cryogenic applications. Contact leading suppliers like UACJ Corporation or Mingtai Aluminum today to explore how this material can ensure the safety and efficiency of your LNG infrastructure. Act now to lead the way in sustainable energy storage!
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